Aperture Size 50x200mm fence height 2.5m Fence Mesh Welding Machine

Aperture Size 50x200mm Fence Height 2.5m Fence Mesh Welding Machine

Introduction of Fence Mesh Welding Machine:

This fence mesh welding machine is developed and produced by the Chinese technical team and European engineers combined with the use experience of customers. The whole production line is very advanced and each system has been greatly improved.

The line wire feeding system is very precise, and the length range can be 75-2500 mm, the pull mesh system, mesh conveying system and mesh bending system are controlled by different servo motors, it can greatly improve the production speed.

The bending system adopts high-speed bending machine, and the upper and lower molds move at the same time for high-efficiency production.

The mesh stacking system adopts intelligent robot stacking system. Its advantage is that it can accurately and quickly place the mesh in order, reduce labor and save cost.

 Advantages of Fence Mesh Welding Machine:

1. The mesh length (fence height) can be adjusted arbitrarily 1000-2500 mm.
2. Vibration device is added to the cross wire feeding system to prevent wire winding.
3. The line wire and the cross wire are precise positioning, mesh panel is flat ,mesh hole is standard.
4. Cross wire spacing adjusted through the touch screen, different mesh sizes can set in the same mesh.
5. The upper and lower dies of the bending machine move at the same time to save time.
6. We can easily adjust the welding current when we need to weld different wire diameters.
7. We can set the output and stop the machine automatically after the mesh production finished.
8. Wire feeding,mesh welding, mesh bending, mesh stacking running together.High production efficiency.
9. Robot mesh stacking system can accurately and quickly place the mesh, saving labor cost.

Details of Fence Mesh Welding Machine:

1. The longitudinal wire feeding system is a new design, which can place longitudinal wires quickly and accurately, automatic alarm in case of failure. The longitudinal wire with pre-loading hopper. Which can load 1500kg wires.

2. This longitudinal wire push device is specially designed to make the longitudinal wire accurately reach the specified position and ensure that the grid standard has no error.

3. The connection between the welding transformer and electrodes uses copper block instead of soft copper leaf, which has better quality and conductive effect.

4. The electrode and copper base are all made of high chromium copper (CuCrZr), which is a special alloy material with wear resistance and high temperature resistance. Increase the service life of the electrode.

5. The mesh pulling repeatedly is to pull the welded cross wire out of the grid according to the parameters set by the program, and according to the length of the mesh, it can realize mesh pulling repeatedly, so that the entire mesh is completely pulled out. The mesh pulling repeatedly device is composed of a mesh pulling bottom frame, a movable mesh pulling frame, a mesh pulling cart, and supporting tube. The two sides of the wire mesh base frame are movable wire mesh frame guide rails, it can be moved 600mm away from the mainframe, which is convenient for maintenance and operation. The moving power of the mesh pulling frame is a standard cylinder with a diameter of 50mm. The movable pulling frame is composed of two side welding frames and a middle support. Two sets of pneumatic locking hooks are installed at the connection with the welding welding machine to ensure the accuracy of the position of the mesh pulling frame during working. Two cylinders with a bore of 40mm. There is a set of mechanical anti-lock device at the connection between the mobile frame and the bottom frame to improve the safety of the operator. Equipped with 6 sets of pneumatic mesh pulling hooks, a set of pickpocket beam lifting power device, picking manual force cylinder with a thin diameter of 25mm, pickpocket lifting power is 1 cylinder diameter.

6. This push mesh device is used to push the mesh panel under the bending machine.

7. This bending machine can online bending mesh panel automatic,save labor and provide high efficiency.

8. The pulling mesh device pull out the 3D fence panel after bending.

9. The robot mesh stacking device can accurately stack the 3d fence mesh neatly, facilitate packaging and reduce labor cost. It can intelligently adjust the height of mesh stacking.

10. The stepper motor drives the disk-type device to drop transverse wires automatically. The store transverse wire device has more capacity can load max 1.5 tons wires. The cross wire hopper is a feeding device that send straightens and cuts the fixed-length steel bars into the welding electrode position of the main welding machine according to the welding needs. The biggest feature of this hopper is that it is equipped with a cross wire storage silo and an automatic feeding device. The storage capacity is about 1.5 tons, which reduces manual feeding and secondary materials and improves production efficiency.

11. This hopper is composed of platform ladder, storage bin, and falling hopper, which is installed on the circulating mesh pulling frame. There are ladders on both sides of the hopper platform for easy operation. The storage bin is equipped with a set of magnetic motorized rollers. When rotating, the steel bars are adsorbed on the rollers and sent to the blanking and storage bin. The material storage bin is equipped with a position detection switch to control whether additional material is needed according to the amount of material prepared. The falling hopper uses a disc-shaped sheave to accurately hold the wire, and evenly feed each cross wire into the pusher position one by one according to the welding needs. The power of the wire holding is a 13.5N.m stepper motor.

12. The fence mesh welding machine is equipped with independent main control cabinet and operation console. Use PLC programmable control system, touch screen operation interface. Easy operation.

Technical Parameters of Fence Mesh Welding Machine:

Applications of Fence Mesh Welding Machine:

The fence mesh has a wide range of applications. Depending on its type and specification, it can be used in the following situations:
1. Transportation sectors such as roads, railways, bridges, and expressways: In these areas, guardrails play a role in protection and isolation, effectively preventing accidents. For instance, the guardrails on expressways can prevent vehicles from losing control and running off the road, ensuring the safety of pedestrians.
2. Construction site, especially around the foundation pit: At construction sites, guardrails serve as safety measures to prevent accidental risks during construction. The guardrails around the foundation pit can prevent workers from falling and also isolate the construction site to prevent unauthorized personnel from entering.
3. Public places such as parks, communities, and schools: Guardrail nets can be used to separate and beautify the environment, and to regulate the paths for pedestrians and vehicles. For example, garden guardrail nets can be used to divide flower beds and lawns, serving both as a barrier and a means of beautification.
4. In factories, warehouses, parking lots and other places: Guardrails can be used for protecting and safeguarding equipment and facilities. For example, warehouse isolation fences can be used for isolation between the interior of the workshop warehouse and market stalls.
5. Sports venues such as stadiums, basketball courts, and football fields: The basketball court guardrail net has the characteristics of anti-aging, corrosion resistance, flat surface, and being less prone to deformation due to external force impact. It is widely used in stadiums, basketball courts, and football fields, etc.
6. Livestock farm: The livestock enclosure net can play a very effective role in protecting and monitoring the farm, preventing animals from escaping.

Photos of Fence Mesh Welding Machine: